Basic Info.
Model NO.
Eight in one electric drive automatic assembly
Application Area
Electric Drive Assembly
Transport Package
Wooden Box
Origin
Suzhou, Jiangsuprovince, China
Product Description
Function Description
- This production line is for the assembly of single stator motors, compatible with both front wheel drive and rear wheel drive products. Using the whole board quick change mode to achieve quick replacement, the production line is divided into rotor line, end cover line, final assembly line, and testing line. The rotor line is used to complete the assembly of the motor rotor, including multiple pressing equipment, robots, and one conveyor line. The end cover line is used to complete the assembly of the end cover, including multiple single machines and a few manual workstations, as well as one conveyor line. The final assembly line is used for the overall assembly of motors, including multiple equipment such as assembly and testing, a few manual assembly stations, one gyration conveyor line, and multiple robots, all used in conjunction. The detection line is used for testing the motor before it is taken offline, including electrical performance testing, air tightness testing, and no-load testing.
- Our company is responsible for the institutional design, electrical design, debugging, MES, and visual inspection of the entire line.
Equipment List
Rotor line
| Process | Name | Functional requirements | Quantity |
| 1 | Rotor core weighing machine | Manual weighing, manual removal of slices | 1 |
| 2 | Iron core up-line handling robot | Robots for handling iron cores | 1 |
| 3 | Magnetic steel insertion machine | Automatic insertion of magnetic steel into the iron core | 2 |
| 4 | Magnetic steel slot riveting machine | Punch riveted rotor iron core magnetic steel groove edge | 1 |
| 5 | Iron core handling robot (four axis) | Transport robot to heating machine | 1 |
| 6 | Iron core heating machine | Iron core heating | 1 |
| 7 | Iron core riveting and transportation robot | Robots for handling iron cores, end plates, and shafts | 1 |
| 8 | Enter axis after stator core stacking | Enter axis after stator core stacking | 1 |
| 9 | Rotor cooling machine | Cooling of rotor core | 1 |
| 10 | Lock nut tightening machine | Automatic tightening of locking nut | 1 |
| 11 | Lock nut riveting machine | Lock nut riveting | 1 |
| 12 | Dynamic balance testing machine | Perform dynamic balance measurement and weight removal on the rotor | 2 |
| 13 | Dynamic balance handling robot (rotor line) | Robots for handling iron cores, end plates, and shafts | 1 |
| 14 | Integral Magnetizer | Magnetize the rotor | 1 |
| 15 | Surface magnetic testing | Detecting the magnetic flux of the rotor | 1 |
| 16 | Shaft end sealing plate press | Pressing the shaft end sealing plate | 1 |
| 17 | Oil passage testing machine | Detection of rotor oil passage | 1 |
| 18 | Spline end shaft pressure-bearing machine | Press fitting of spline end shaft | 1 |
| | | | |
| Process | Name | Functional requirements | Quantity |
| 19 | End cover bearing press | Bearing pressed into end cover | 1 |
| 20 | End cap plasma cleaning machine | Clean the joint surface of the end cover | 1 |
| 21 | End cover bearing heating machine | Heating of the inner ring of the end cover bearing | 1 |
| 22 | Rotor end cap machine | Assembly of rotor components | 1 |
| 23 | End cover handling robot (assembly line) | Robots for handling rotors and end caps | 1 |
| 24 | Bearing retaining ring press machine | Press fit bearing retaining ring | 1 |
| 25 | Rotating rotor and hot sleeve ring press | Rotating rotor and hot sleeve ring press | 1 |
| Process | Name | Functional requirements | Quantity |
| 26 | Shell loading robot | Moving the casing online | 1 |
| 27 | Shell marking machine | Engraving marks on the casing | 1 |
| 28 | Shell heating machine | Induction heating casing | 1 |
| 29 | Cantilever crane for stator feeding | Moving the stator online | 1 |
| 30 | Installing stator components | Install the stator into the casing | 1 |
| 31 | Stator casing cooling machine | Cooling the stator casing | 1 |
| 32 | Positioning pin press | Press fit locating pin | 1 |
| 33 | Stator bolt tightening machine | Automatic tightening of stator bolts | 1 |
| 34 | Plasma cleaning of the casing end face | Clean the joint surface | 1 |
| 35 | Shell end face gluing machine | Glue coating on the casing and box surface | 1 |
| 36 | Whole machine box closing machine | Combine the end cover assembly and casing assembly into a box | 2 |
| 37 | Combination and handling robot | Handling the rotor end cover assembly | 1 |
| 38 | Boxing and Bolting Machine | Automatic locking screw of the box closing motor | 1 |
| 39 | Small end cap gluing machine | Apply adhesive to the end face of the small end cap | 1 |
| 40 | Small end cap screw tightening machine | Small end cap screw tightening machine | 1 |
| Process | Name | Functional requirements | Quantity |
| 41 | Complete machine airtightness inspection | Conduct airtightness testing on the entire machine | 2 |
| 42 | Electrical performance testing | Performance testing of the motor | 3 |
| 43 | Labeling and pasting of nameplates | Mark the nameplate and stick it with AB adhesive | 1 |
| 44 | Silent room no-load testing machine | Perform no-load testing and reactive power aging on the motor in a silent room | 6 |
| 45 | Black barcode laser printer | Black flexible label laser printing | 1 |
| 46 | Torque tester | Calibrate the torque of the tightening gun | 1 |
| 47 | Seven axis robot | Carrying the motor for dynamic and no-load testing | 1 |
Address:
No. 938 Chengyang Road, Chengyang Street, Economic and Technological Development Zone, Xiangcheng District, Suzhou City
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Suzhou Dexingyun Intelligent Equipment Co., Ltd. Was established in 2017 and is a high-tech enterprise in China that provides comprehensive solutions for intelligent equipment, digital manufacturing, and factory automation. The company is committed to the research and development, design, manufacturing, and sales of manufacturing process equipment and overall solutions for new energy vehicle lithium batteries, motor drives, automotive electronics, and hydrogen fuel cells. The company has several core technical teams, including mechanical, electrical, visual, MES, R&D, process development, and testing, and possesses the breakthrough and integration capabilities of full process automation technology in the new energy industry, providing customers with automated and intelligent turnkey projects. Since 2013, I have been engaged in the design and manufacturing of power lithium battery automation production lines, with over 60 large-scale module and pack production lines, as well as more than 20 large-scale motor production lines.
Mission--Making Manufacturing Simple
Philosophy--Elaborate, Manufacturing, Further perfection
Values--Excellent, Reliable and Customer Success
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